Frequently Asked Questions

Aswartha Group is Asia's largest integrated condition monitoring service provider, specializing in predictive maintenance solutions that prevent machine breakdowns and optimize plant availability. Founded by Mr. G. N. Raju with over 3 decades of experience, we pioneered the 24x7 condition monitoring concept through Annual Maintenance Contracts.

Our companies include:

• Aswartha Condition Monitoring Engineers (ACME)
• Aswartha Asset Management Solutions (AAMS)
• Aswartha Technical Services
• Aswartha Care Management Solutions
• Aswartha Lube Management and Services

Our Integrated Reliability Maintenance Global Services Model uses advanced condition monitoring techniques to continuously target Zero Breakdowns with better plant availability, resulting in higher profitability. By detecting early failure signs through 24/7 monitoring, we help clients avoid unexpected downtime and maintain optimal operational efficiency.

We serve a broad range of industries including:

• Power Generation
• Petrochemicals
• Wind Energy
• Paper & Pulp
• Cement
• Steel & Iron
• Sugar
• Turbo Machinery
• Oil & Gas

Our clients include major corporations like Siemens, Tata Group, Adani Group, ArcelorMittal, Reliance, NTPC, Vedanta, L&T, and many others.

We offer comprehensive condition monitoring services including:

• Vibration Analysis - Detecting early machine failure precursors
• Infrared Thermal Imaging - Identifying heat-related failures
• Laser Alignment - Precisely aligning rotating machinery
• Lube Oil Analysis & Ferrography - Machinery "blood analysis"
• In-Situ Dynamic Balancing - Correcting imbalance in assembled machines
• Motor Current Signature Analysis (MCSA)
• Non-Destructive Testing (NDT) - Ultrasonic, magnetic particle, thickness gauging
• Turbo Machinery Services - Specialized vibration analysis for turbines

The AAMS Gateway is our sophisticated centralized monitoring platform that seamlessly integrates 16 distinct condition monitoring technologies into a single interface. Key features include:

• Real-time alerts with precise fault classification
• Global dashboard for asset health visualization
• Machine-specific dashboards with FFT analysis
• Turbine monitoring with axis-specific trends
• PDF report generation
• SMS anomaly alerts
• SAP integration
• Advanced analytics (trend analysis, time series, bearing fault detection)

The platform enables "Seamless Integration, Endless Monitoring" for comprehensive industrial asset management.

Our IoT product line includes:

• DATAFLOW Series Sensors:
  • S Standard - Cost-effective triaxial vibration sensor
  • LF Low Frequency - High-sensitivity for low-frequency ranges
  • HT High Temp - Rugged design for extreme conditions (up to 120°C)
  • A ATEX Certified - For hazardous environments (oil/gas)
• DATARECORDER - Sophisticated data acquisition system
• DATAVISUALISER - Industrial tablet for field data management

All products feature Wi-Fi connectivity, cloud compatibility with AAMS Gateway, and industrial-grade durability.

We maintain our industry-leading responsiveness through:

• 400+ certified experts working across 100+ AMCs worldwide
• A team of 100 exclusive ISO-18436 Certified Vibration Analysts
• Widespread geographic presence across India for emergency response
• Guaranteed 24-hour response time for service calls anywhere in India
• Web-based condition monitoring system analyzed by senior experts at our Hyderabad center
• Real-time SMS alerts through our AAMS Gateway platform

We provide certified training programs including:

• ISO 18436 Level-I & Level-II certification in Condition Monitoring Technologies
• Technical training on process plant machinery at all levels (technicians to managers)
• Specialized modules on:
  • Rotating equipment (pumps, compressors, fans, gearboxes)
  • Stationary equipment (boilers, heat exchangers, cooling towers)
  • Engineering support (bearings, fits & tolerances, piping, precision tools)

Our programs address industry challenges with high attrition rates and increasingly complex machinery.

Our asset management consultancy services include:

• Plant Criticality Assessments
• CBM program design, implementation, and support
• Root Cause Failure Analysis (RCFA)
• Customized training courses
• Integrated reliability maintenance solutions

These services improve equipment productivity, availability, and reliability through a structured approach from assessment to implementation.

You can reach us through: